Production signals
Frequent breakdowns, lower output, high scrap, unstable gauge and long setup times are signals to measure rather than judge anecdotally.
Cost signals
Combine spares, overtime, energy, scrap and contribution lost during downtime to see the true ownership cost.
Market signals
An old line may not deliver new width, gauge or layer structures. Lost market opportunity should be evaluated separately from repair cost.
Decision checklist
Build a 3–6 month baseline for availability, quality, cost/kg, maintenance backlog, spare risk and new demand, then compare repair, retrofit and replacement.
Frequently Asked Questions
Does this guide guarantee machine performance?
No. Final performance depends on resin, formulation, film dimensions, operating conditions and the confirmed machine configuration.
What information should a factory prepare?
Prepare the product sample, material and formulation, width, gauge, target output, downstream process, current constraint and project timeline.
DECIDE WITH DATA
